From hydraulic pipes to mechanization
Our services range from mass production and verification of the proper functioning and tightness of the components of our customers, both at the level of mechanized assemblies and hydraulic conduits, to the maintenance of the systems.
Mechanization
At Fleximecan, we rely on a highly skilled team of operators and versatile CNC machinery to deliver precision machining services, always with quality as our top priority.
Our Quality Department is equipped with a wide range of measurement tools to ensure rigorous control throughout the production process. In addition to standard shop-floor instruments —such as calipers, micrometers, depth gauges, and vernier scales— we also use advanced technology, including 3D measuring systems and roughness testers, to verify both dimensional accuracy and surface finish.
We offer tailored solutions for:
- Short production runs, prototypes, and tooling using conventional lathes and milling machines.
- Long production series using CNC lathes and 5-axis continuous machining centers, as well as horizontal double-pallet machining centers for high-volume work.
As an added value, we perform hydraulic pressure tests with water up to 800 bar to validate the strength and reliability of machined components.
Assembly and Testing
Fleximecan has a dedicated area for the assembly of mechanical sets and pneumatic testing to ensure the correct operation of our clients’ designs.
Our experienced technicians carry out assembly operations in a clean, controlled environment, using the appropriate tools and test benches. This ensures precise assembly and enables us to perform functional checks to validate machining accuracy and the final performance of each unit.
Manufacturing and assembly processes
We also maintain an internal traceability system that allows us to track every component used in the manufacturing and assembly processes. This system enables us to issue certificates of conformity for the materials, as well as pneumatic test reports to verify performance and leak-tightness.
Recharges and retimbrings
At Fleximecan, we provide specialized recharge services for fire suppression systems, specifically for CO₂ cylinders and low-pressure agents combined with nitrogen, such as HFC227ea (commercially known as FM200).
Our retimbring process fully complies with Directive 2010/35/EU on transportable pressure equipment (TPED) and is certified by an accredited body.
This ensures each unit meets all regulatory safety standards
- Cylinder identification and preparation for inspection
- External visual inspection
- Internal visual inspection
- Supplementary testing
- Neck thread inspection
- Pressure testing and drying
- Valve inspection
- Cylinder marking and valve reassembly, including dip tube if applicable.
Hydraulic conduits
Fleximecan manufactures custom hydraulic lines based on customer designs, in both rigid and flexible formats. Our production capacity and strict quality standards allow us to cover a wide range of pressure levels: low, medium, high, and very high. All assemblies can be hydrostatically tested with water in our own test benches to guarantee strength and tightness.
Traceability and certification
Our internal traceability system enables us to mark each hydraulic line individually, tracking the components used throughout the process. This ensures we can issue full material conformity certificates along with hydrostatic test reports for pressure resistance and leak detection, in line with the industry’s highest standards.
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